Applied Extrusion Analytics

Put decades of extrusion expertise
behind every decision.

Intelligent Extrusion (IEx) combines knowledge from across the industry, your own production history, and physics-based modeling of your entire line - so you get it right the first time.

Limit diagram · P-2 · 6063-T51,068 SIMULATIONS
EXIT TEMP LIMITPRESSURE LIMITTARGET±3σ FROM BOTH LIMITSBILLET TEMPERATURE · °FRAM SPEED · IN/MIN
Optimized recipe
−8.4%
Cost per lb vs. current recipe
82.4%
Recovery
Constraint · PRESS
Optimized by defaultThousands of simulations behind every recommendation
Physics + historyCustom models built from your own production data
Cited answersEvery answer quotes your own documents
Private by designNo other extruder ever sees your data
The products

One platform, multiple tools

Every product runs on the same foundation: your presses, your data, your documents. Turn on just the products you need today.

ALEX

The extrusion specialist that never leaves the plant.

ALEX reads what your plant already has, in whatever shape it is in: work instructions, equipment manuals, quality standards. Its working knowledge was written by lifelong extrusion experts and grounded in your organization's knowledge. The night shift gets the same answer as the day shift.

  • Grounded Answers cite your documents, or are flagged as general knowledge
  • Figures Pulls the actual chart or drawing from the source, inline
  • Thorough Finds the answer whether it lives in a table, a figure, or a footnote
  • Anywhere In IEx, or connected to the tools your team already works in
Online
What nitrogen flow did we qualify for the 4417-B die on 6061?
Grounded · from your documents · 3 sources
Trial report T-0288 established 420 SCFH nitrogen for the 4417-B die on 6061-T6 profiles 1, revised up from the 380 SCFH trial setting after surface-finish review 2. The current process standard carries the 420 SCFH value with a ±10% window 3.
1 trial-report-T-0288.pdf · p.42 surface-finish-review-0288.pdf · p.23 process-standard-4417.docx · §3.1
Recipe

Find the recipe your press can actually run.

Recipe pairs extrusion physics with your own production history, running thousands of simulations against your equipment's actual limits. It shows you which setup wins on cost and throughput, with the process window to prove it.

  • Physics Models how aluminum actually behaves under heat and pressure
  • Calibrated Tuned to each of your presses from their own sensor data
  • Constraints Identify the bottleneck - Press, furnace, finish saw, and your unique equipment all simulated together
  • Scenarios Save, compare, and export the winning recipe
Recipe verdict · DIE 4417-BFEASIBLE
$37,508
Annual savings
82.4%
Recovery
5,148 lbs/hr
Throughput
Billet temperature860 °F790 °F−70
Billet length38 in43 in+5
Hole count24+2
Ram speed · OVERRIDE26 in/min22 in/minHELD
1,068 SIMULATIONS IN 9.6 S · CONSTRAINT PRESS
Quote

Quote from your real process, not last year's spreadsheet.

Every quote is costed from the same physics that runs your press: recovery, throughput, and metal for the actual profile on the actual equipment. You set the price. IEx makes sure you know the cost. Win the work you want, and know your numbers before you sign.

  • Cost Cost every job on every press: recovery, rate, and metal in one number
  • Consistent Every estimator quotes from the same playbook
  • Fast Answer RFQs in minutes instead of days
  • Recipe Every quote is priced from a recipe that can actually run on your presses
Quote Q-2214 · 3 profiles · 6063 / 6061READY
ProfileVolumeLbs / hrRecovery$ / lb
AR-1180 · 6063-T584,000 lbs5,96088.4%2.41
AR-1206 · 6063-T536,500 lbs4,31085.1%2.68
AR-1315 · 6061-T612,200 lbs3,65082.9%3.05
Quote total · 132,700 lbs$337,470
PRICED FROM RECIPE ECONOMICS · RECOVERY, RATE & METAL COST PER PROFILE

IncludedRegistry Explorer

Every press, die, billet, and alloy in one registry your whole plant can read.

IncludedDocument Intelligence

Every document read, indexed, and connected, from PDFs to Word files, figures and tables included, so answers are never buried in a binder.

How it works

The physics of extrusion is universal. Your plant is not.

IEx starts with a process model built for extrusion and nothing else, then calibrates it press by press against two things that no one else has: your production runs and the documents on your shelves.

From your run history

Models tuned to your presses

You load

Press traces, run records, and ERP orders. Split-second sensor data through years of order history.

IEx builds

Models calibrated to each of your presses from that press's own runs, so a simulated recipe behaves like your equipment instead of like a textbook.

Powers · Recipe · Quote
From your documents

A library ALEX can read and cite

You load

Handbooks, process standards, equipment manuals, trial reports, and any industry papers you or we bring in.

IEx builds

Every page read, indexed, and connected, so an answer comes from your own library and points back to the document it came from.

Powers · ALEX
Why now

Retire the binder. Keep the knowledge.

Most extrusion knowledge lives in a few heads and a wall of binders.
IEx puts it where your whole plant can use it, without losing an ounce of it.

The binder era
With IEx
The binder eraRecipes from gut feel and whoever ran it last time
With IExRecipes from physics and history: tested against your press's real limits before the billet is cut
The binder eraQuotes copied from last year's spreadsheet, real costs discovered later
With IExQuotes priced from recipe economics: recovery, rate, and metal cost for each press known before the quote goes out
The binder era"Ask Dave, he ran that die in 2019"
With IExAsk ALEX: the answer, the source document, and the page number, in seconds
The team

Built by extrusion people.

Decades on plant floors and in engineering rooms, building the tool we always wanted.

Craig Werner
Craig Werner
Co-founder · CEO
A lifetime in extrusion through Werner Co., VP of Extrusion Technology at Kaiser Aluminum, and almost 40 years with the Aluminum Extruders Council. Consulted with more than 20 companies across North America and the UK, honing and proving the optimization methodology.
Aaron Williams
Aaron Williams
Co-founder · COO
Sixteen years across aluminum extrusion and aerospace manufacturing: extrusion best practices across Kaiser Aluminum's soft-alloy plants, engineering leadership at WACO Aircraft, and consulting that ranged from physics models of the extrusion process to the efficiency work behind a client's $240 million exit.
Miguel Santana
Miguel Santana
Co-founder · CTO
Almost two decades in enterprise data: nine years at Collibra, the data intelligence company, building the backbone that powered analytics for every business unit, and platform work for insurers including AXA Equitable, AIG, and New York Life. Architect of the IEx platform.
Getting started

No cleanup project. No IT army.

IEx starts from the records you already keep, in whatever shape they are in.

Bring your data as it is

Spreadsheets, ERP exports, scanned trial reports, die drawings. Messy is fine: it all counts.

We map it together

Our team organizes what you send and reviews it with you, so problems surface early instead of halfway through.

Turn on what you need

Start with the product that moves your numbers most. Add another later and there is no second setup: it already knows your presses and your history.

Request a demo

See the platform in action.

A short walkthrough of what IEx does, then the platform itself: ALEX answering from real documents, Recipe optimizing against real press limits. Nothing to prepare. You'll be talking to extrusion people, not a sales script.

ALEXAsk the questions that usually take daysRecipePush it across the values you care aboutRolloutSee what standing this up involves
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